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Latif Engineering
Manufactured in Pakistan

Magnetic Pulley

Conveyor head pulley that doubles as a built-in ferrous separator

The Magnetic Pulley is designed to directly replace the standard head pulley of a conveyor, building tramp iron separation into the conveyor's own drive mechanism rather than adding a separate drum unit downstream. A permanent magnet core is built into the pulley shell, so as material discharges off the belt at the head pulley, ferrous tramp metal is held against the belt slightly longer than non-magnetic product, causing it to drop at a different point and be separated automatically. This makes it a space-efficient option where there is no room to add a standalone drum separator, or where a new conveyor is being designed with separation built in from the start. Latif Engineering manufactures magnetic pulleys to standard pulley diameters and face widths for direct drop-in replacement.

  • • Doubles as both head pulley and separator
  • • No additional drum or suspension structure needed
  • • Space-efficient for constrained installations
  • • Standard pulley diameters for drop-in replacement
  • • Permanent magnet core, no power required
  • • Continuous, automatic separation via trajectory difference
  • • Low maintenance, sealed bearing design
  • • Custom face width to match belt width

How it works

The magnetic pulley is installed as the conveyor's head pulley, in the same position and to the same dimensions as a standard pulley. A permanent magnet core sits inside the pulley shell, projecting a magnetic field outward through the belt as it wraps around the pulley face. As material reaches the discharge point, non-magnetic product releases from the belt on its normal trajectory and falls into the main product stream. Ferrous tramp metal, however, is held against the belt by the magnetic field slightly longer, carrying it further around the pulley before it releases and drops into a separate collection zone below. This trajectory difference achieves separation without any additional drum, chute, or suspended magnet.

Specifications

Pulley Diameter300–800 mm(Standard conveyor sizes)
Pulley Face Width500–1800 mm(Matches belt width)
Magnetic Field IntensityUp to 4500 Gauss(Fixed, magnet-grade dependent)
Magnet TypeFerrite or Neodymium(Selected per application)
Power RequirementNone(Fully passive operation)

Final datasheet issued per confirmed application.

Applications

New conveyor installations where separation is designed in from the start, space-constrained retrofits, recycling and general bulk handling lines, and applications where a standalone drum separator cannot be accommodated.

Frequently asked questions

Can this replace my existing head pulley directly?

Yes, it is manufactured to standard pulley dimensions for drop-in replacement.

Is separation as strong as a drum separator?

It suits light to moderate tramp metal loads; for heavier contamination a dedicated drum separator provides stronger, more adjustable capture.

Does it need any power?

No, standard magnetic pulleys use permanent magnets and require no electrical connection.

Does the magnet affect belt tracking or wear?

No, the pulley is balanced and designed to run like a standard head pulley with no additional belt wear.

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Quotation for the Magnetic Pulley

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